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Full face PCD insert
PCD tipped insert
C (80° diamond)
D (55° diamond)
T (60° triangle)
V (35° diamond)
W (80° hexagon)
solid CBN insert
thoroughly brazed
PCBN tipped insert
C (80° diamond)
D (55° diamond)
T (60° triangle)
V (35° diamond)
S (90° square)
W (80° hexagon)
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ISO Numerical Code
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solid corner
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Insert Shape C
(80° diamond)

CCGW/CCMW0602
CCGW/CCMW09T3
CCGW/CCMW1204
CPGW/CPMW0602
CPGW/CPMW09T3
CNGA/CNMA1204
CNGN/CNMN1204

Insert Shape D
(55° diamond)

DCGW/DCMW0702
DCGW/DCMW11T3
DPGW/DPMW0702
DPGW/DPMW11T3
DNGA/DNMA1104
DNGA/DNMA1506
DNGA/DNMA1504

Insert Shape T
(60° triangle)

TCGW/TCMW0902
TCGW/TCMW1102
TCGW/TCMW1103
TCGW/TCMW16T3
TPGW/TPMW0902
TPGW/TPMW1103
TPGW/TPMW16T3
TPGN/TPMN1103
TPGN/TPMN1603
TNGA/TNMA1103
TNGA/TNMA1604

Insert Shape V
(35° diamond)

VBGW/VBMW1604
VCGW/VCMW1103
VNGA/VNMA1604

Insert Shape S
(90° square)

SCGW/SCMW09T3
SCGW/SCMW1204
SPGN/SPMN1204
SNGA/SNMA0903
SNGA/SNMA1204
SNGN/SNMN0903
SNGN/SNMN1204

Insert Shape W
(80° hexagon)

WCGW/WCMW0402
WCGT/WCMT06T3
WNGA/WNMA0604
WNGA/WNMA0804
Home >> Solid CBN insert >> RCMS1206,RCMO1206,CNML1206,DNML1106,TNMO1606

solid CBN turning insert, dimpled clamping PCBN inserts

RCMS120600,RCMO120600,CNML1206,DNML1106,TNMO1606

dimpled clamping cbn inserts for added stability

High content PCBN grades are intended for use in negative rake clamp-type toolholders, boring, recessing tools, and milling heads. Due to the dynamic loads that occur in the machining of hard ferrous materials and the conditions under which these grades operate, frequently involving shocks from interrupted cutting, it is advisable to strengthen the tool system as much as possible and use dimpled inserts where possible. SWIFT has developed the solid, high-content grade, which provides superior performance when machining gray cast iron components, such as brake disks or fly wheels. To ensure secure seating in the toolholder, the inserts are available with dimple-design clamping.

ISO numerical code Cutting edge length
(L)
Inscribed circle
(i.C)
Thickness
(S)
Nose radius
(rε)
Cutting edge preparation CBN
610
CBN
700
CBN
710
CBN
720
CBN
900
CBN
930
RCMS120600RCMS120600            
RCMS120600 12.7 12.7 6.35 0 S02020
RCMO120600RCMO120600            
RCMO120600 12.7 12.7 6.35 0 S02020
CNML1206CNML            
CNML120604 12.9 12.7 6.35 0.4 T01020
T02020
S01020
S02020
CNML120608 12.9 12.7 6.35 0.8
CNML120612 12.9 12.7 6.35 1.2
DNML1106DNML            
DNML110604 11.6 9.525 6.35 0.4 T01020
T02020
S01020
S02020
DNML110608 11.6 9.525 6.35 0.8
DNML110612 11.6 9.525 6.35 1.2
TNMO1606TNMO            
TNMO160604 16.5 9.525 6.35 0.4 T01020
T02020
S01020
S02020
TNMO160608 16.5 9.525 6.35 0.8
TNMO160612 16.5 9.525 6.35 1.2

Preminum features of dimpled clamping cbn inserts:
Ensures tight and rigid clamping.
Dimpled cbn inserts with special clamping provides increased stability in the pocket.
Ideal for use in heavy-duty machining applications.
Cladded clamps for improved resistance against chip wash are available upon request.
Round dimple design works with custom tooling where clamping direction must be offset due to space limitations.

Recommended cutting condition of dimpled clamping pcbn inserts
  Cutting material Cutting speed
Vc (m/min)
Feed
f (mm/rev)
Depth of cut
a
p (mm)
Dimpled clamping
PCBN inserts
hot work tool steels-roughing 50~150 0.2~0.5 0.8~3.0
cold work tool steels-roughing 50~150 0.2~0.5 0.8~3.0
gray cast iron-roughing 700~1200 0.2~0.6 0.5~3.0
gray cast iron-finishing 750~1500 0.1~0.3 ~0.5
chilled cast iron-roughing 30~150 0.2~0.6 0.5~3.0
chilled cast iron-finishing 30~150 0.1~0.3 ~0.5
hard facings-as per bearing steel 60~200 0.1~0.5 0.2~3.0
high Cr irons 80~250 0.1~0.6 0.2~3.0
 

Brake disc machining uses cbn tooling inserts that can increase the tool life to over 2,000 brake discs. Transmission gears manufacturing uses cbn machining inserts that are used in the soft turning and gear milling processes. They are also used in the finish-turning hardened transmission components.

solid cbn inserts for cast iron turning. Cast iron has superior durability and is used in machine tools and agricultural machinery parts. cbn inserts for cast iron have an overwhelmingly high wear resistance and fracture resistance and achieves high speed and high efficiency turning for cast iron.

There are many applications within these broad categories for cbn inserts. Some applications are cylinder boring in automotive engine blocks. cbn turning inserts are used for this application. Using cbn turning inserts in cylinder boring has been shown to increase output up to 4,000 pieces.   

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PCD insert

CCGW/CCMW0602 CCGW/CCMW09T3 CCGW/CCMW1204 CPGW/CPMW0602 CPGW/CPMW09T3 CPGT/CPMT09T3
CCGT/CCMT0602 CCGT/CCMT09T3 CCGT/CCMT1204 CPGT/CPMT0602    
DCGW/DCMW0702 DCGW/DCMW11T3 DPGW/DPMW0702 DPGT/DPMT0702 DPGW/DPMW11T3 DPGT/DPMT11T3
DCGT/DCMT0702 DCGT/DCMT11T3        
TCGW/TCMW0902 TCGW/TCMW1102 TCGW/TCMW16T3 TPGW/TPMW0902 TPGT/TPMT0902 TPGX/TPMX1103
TCGT/TCMT0902 TCGT/TCMT1102 TCGT/TCMT16T3      
VBGW/VBMW1604 VBGT/VBMT1604 VCGW/VCMW1103 VCGT/VCMT1103 VCGW/VCMW1604 VCGT/VCMT1604
WCGW/WCMW0402 WCGT/WCMT0402 WCGW/WCMW06T3 WCGT/WCMT06T3    

PCD insert

We export PCBN insert to world wide countries, such as USA united states, Germany, UK united kingdom, Italy, France, Turkey, Russia, Saudi Arabia, United Arab Emirates, Ukraine, Israel, Canada, South Africa, South Korea, Japan, Australia, New Zealand, Finland, Sweden, Norway, Danmark, Switzerland, Poland, Czech,Ireland, Holand, Belgium, Greece, Croatia, Spain, Portugal, Egypt, India, Philippines, Cambodia, Thailand, Malaysia, Singapore, Indonesia, Mexico, Brazil, Colombia, Chile, Argentina etc.

  Tel: +0086-757-86705305 Mobile: +0086-18942448041 E-mail: sales@pcbn-insert.com